V Pulley
Ever Power
Material Requirements 1
The material of fan pulley is gray cast iron HT200, HT250, etc. (but steel, copper, aluminum, etc. can also be used according to customer demand).
Material Requirements 2
The belt pulley shall meet the following requirements: light weight, uniform mass distribution, elimination of internal stress during manufacturing, and static balance correction for belt pulley.
What is a pulley？
The belt pulley is a kind of hub parts, generally the relative size is relatively large, and the manufacturing process is mainly casting and forging. Generally, the larger size is designed by casting method, and the material is generally cast iron (good casting performance), and cast steel is rarely used (poor casting performance of steel); generally, the smaller size can be designed by forging, and the material is steel.Pulley is mainly used for long-distance transmission of power, such as small diesel power output, agricultural vehicles, tractors, automobiles, mining machinery, mechanical processing equipment, textile machinery, packaging machinery, lathe, forging machine, some small horsepower motorcycle power transmission, agricultural machinery power transmission, air compressor, reducer, reducer, generator, gin and so on.
Transmission Advantages
Advantages and disadvantages of pulley
The advantages of the belt pulley drive are: the belt pulley transmits kinetic energy to ease the impact of load; the belt pulley drive runs smoothly, with low noise and low vibration; the structure of the belt pulley drive is simple and easy to adjust; the manufacturing and installation accuracy of the belt pulley drive is not as strict as the meshing drive; the belt pulley drive has the function of overload protection; the adjustment range of the two axis center distance of the belt pulley drive is large . The disadvantages of belt drive are as follows: the belt pulley drive has elastic sliding and slipping, the transmission efficiency is low and the accurate transmission ratio can not be maintained; when the belt pulley drive transmits the same large circumferential force, the profile size and shaft pressure are larger than the meshing drive; the service life of the belt driven by the belt pulley is short.
Pulley Specification
The specification of V-belt is divided by the back width (top width) and height (thickness). According to different back width (top width) and height (thickness), the national standard stipulates the o-width of V-belt A, B, C, D, e and other models, each type of V-belt has different section width, top width and height, so the belt pulley must make various groove types according to the shape of V-belt; these different groove types determine the O-type belt pulley, A-type belt pulley, B-type belt pulley, C-type belt pulley, D-type belt pulley, E-type belt pulley and other models of belt pulley.
Pulley Model
According to the national standard, there are seven types of V-belts: O, a, B, C, D, e and F.
The models of V-belts are: ordinary o a B C D E 3V 5V 8V, ordinary reinforced ax BX CX DX ex 3vx 5vx 8vx, narrow V-belt SPZ spa SPB SPC, strong narrow V-belt XPA XPB XPC: each model of V-belt specifies the section size of V-belt. The section size of A-type V-belt is: top width 13mm, C-type V-belt is: top width 22mm, thickness 13.5mm; the section size of D-type V-belt is: top width 21.5mm, thickness 19mm; the section size of e-type V-belt is: top width 38mm, thickness 25.5mm. Corresponding dimensions (width * height): O (10 * 6), a (12.5 * 9), B (16.5 * 11), C (22 * 14), D (21.5 * 19), e (38 * 25.5).
Disassemble 1
1. Loosen all bolts, take out one or two bolts according to the number of holes, lubricate the bolt pattern and bolt tip with oil, and insert the bolts into the holes.
Disassemble 2
2. Tighten the bolts alternately until the taper sleeve and pulley are loosened.
Disassemble 3
3. Take out the taper sleeve and pulley from the shaft.
Install
1. Check the pulley groove to ensure that there is no scar or sharp edge, and all dimensions meet the standard;
2. Clean the surface of all parts, such as hub hole, taper sleeve, bolt hole, etc. Fit the taper into the pulley so that all the screw holes are aligned.
3. Oil the screw (TB 1008-tb 3030) and thread (TB 3525-tb 5050) and screw them into the installation hole, but do not screw them tight temporarily.
4. Clean the surface of the transmission shaft, push the pulley with taper sleeve to the predetermined position on the shaft, and check whether the V-belt pulley is aligned.
5. When using the keyway, it must be inserted into the hub first, and there must be a certain tolerance between the keyway and the hub.
6. Use the hexagon wrench conforming to din911 standard to tighten the bolts of each mounting hole alternately and gradually until the torque shown in the table below is reached.
7. After a short period of operation (0.5 to 1 hour), check the tightening torque of the bolts and retighten if necessary.
8. In order to prevent the invasion of foreign matters, fill the connecting hole of the hole with grease.
Triangle drive belt, also known as V-belt, is a product with the largest output, the largest variety and the widest use. According to the section size, the V-belt can be divided into seven industrial models y, O, a, B, C, D and E for industrial machinery and various fan belts for automobiles and tractors. Y. Type O is the smallest V-belt, mainly used for typewriter, book cutter and other office equipment, household appliances (washing machine, juicer, vacuum cleaner).
Although this kind of belt combined with V-belt and flat belt has special requirements for pulley groove, due to its thin belt body, large contact area with pulley, good bending and shrinking pulley, the transmission device can be further miniaturized and energy-saving, and the production capacity in developed countries in the world increases rapidly. In recent years, in order to meet the special needs of all kinds of transmission devices, in addition to the ordinary standard triangle belt, there are also a large number of special triangle belts with different shapes.
Pulley Drive
Belt drive is also called “belt drive”. A kind of mechanical transmission. It is composed of one or several belts tightly sheathed on two wheels (called “pulley”). The two wheels are respectively installed on the driving shaft and the driven shaft. The friction between belt and two wheels is used to transmit motion and power.
The utility model has the advantages of simple structure, low manufacturing cost and convenient installation and maintenance.
The belt is full of elasticity, which can alleviate the impact and vibration, so it runs smoothly and has low noise.
It is suitable for the transmission with large center distance, but on the other hand, the transmission has large size and poor compactness.
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Assembly Precautions
Gasoline must be used for the last cleaning...
Gasoline must be used for the last cleaning before assembly to ensure that all parts are clean and dry, and that the mating surface is tight and free of oil stain, with enough friction
When the three inner hexagon bolts are...
When the three inner hexagon bolts are about to be installed in place, they need to be tightened in turn to ensure that the taper sleeve is subjected to uniform axial force and that the pulley and taper sleeve are in good coaxial positioning.
After the belt pulley is tightened, check and...
After the belt pulley is tightened, check and adjust the relative position of the driving and driven belt pulley by pulling wire to ensure that the two pulleys are in the same plane and the belt tension is moderate.
The hexagon socket bolts for assembly...
The hexagon socket bolts for assembly should also be cleaned and dried with gasoline before assembly. It is not allowed to apply lubricating oil or grease in the bolts or screw holes to ensure that the bolts have enough friction self-locking ability after tightening.
Before installation, check and measure the...
Before installation, check and measure the length of hexagon socket bolt for assembly, so as to ensure that the assembly bolt can support the bottom of blind hole of cone sleeve after tightening, so as to ensure that the cone surface fits closely, and ensure that the bolt is pushed reversely by the bottom of blind hole, so as to produce the same anti loosening effect of double nut principle.
The pulley cover should be intact and...
The pulley cover should be intact and installed firmly, so as to ensure that the belt is broken or the pulley is loose during operation, which will cause major safety accidents.
Taper sleeve is a vulnerable part. After a long time of operation, the inner hole and chain groove may be damaged. It should be inspected before each assembly. If any defect is found, the spare parts should be replaced in time.
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